When it comes to choosing a hydraulic press production line for oil processing, the characteristics of different oilseeds play a crucial role. For example, the oil content in soybeans is around 18 - 22%, while sunflower seeds can have an oil content of 35 - 45%. High - oil - content seeds like palm kernels, which can have up to 45 - 55% oil, require a production line with high - efficiency extraction capabilities. On the other hand, oilseeds with high impurity content, such as some wild - harvested seeds, need more advanced pre - treatment steps.
The configuration of the production line needs to be adjusted according to these characteristics. For high - oil - content seeds, a more powerful pressing system is necessary to extract as much oil as possible. For seeds with high impurities, a comprehensive pre - treatment section including cleaning, de - hulling, and magnetic separation is essential to ensure the quality of the final product.
The QIE hydraulic press production line comes with several technical features that enhance efficiency and control product quality. The magnetic separation system is a key component. It can effectively remove iron - based impurities from the oilseeds, reducing wear on the equipment and ensuring the purity of the oil. For instance, in a typical oil processing plant, the magnetic separation system can remove up to 95% of iron impurities.
Another highlight is the high - pressure pressing technology. With a maximum pressure of up to 500 bar, the QIE hydraulic press can extract more oil from the seeds in a single pressing cycle. This not only increases the overall oil yield but also reduces the number of pressing cycles required, thus saving energy and time. The reliable performance of these technologies ensures that the production line can operate stably for a long time.
| Indicator | Traditional Manual Process | Fully Automated Production Line |
|---|---|---|
| Daily Output | 3 - 10 tons | 30 - 1000 tons |
| Energy Consumption per Ton | 150 - 200 kWh | 80 - 120 kWh |
| Labor Cost | High | Low |
As shown in the table, the fully automated production line has significant advantages in terms of output, energy consumption, and labor cost. The high - efficiency operation of the automated line can greatly improve the overall profitability of the oil processing plant.
Let's take a customer in South America as an example. This customer processes soybean oil and sunflower oil. When the raw materials enter the plant, they first go through the pre - treatment section, including cleaning, de - hulling, and magnetic separation. Then, the pre - treated seeds are sent to the hydraulic press for oil extraction. After pressing, the crude oil is further refined through filtration and purification steps. Finally, the refined oil is packaged and ready for shipment. The entire process is fully automated, ensuring high - quality and high - efficiency production.
When selecting a hydraulic press production line, you need to consider several factors. If your production scale is small, with a daily output of less than 50 tons, a small - scale production line with a simple configuration may be sufficient. For medium - scale production (50 - 200 tons per day), a standard production line with basic automation features is a good choice. For large - scale production (over 200 tons per day), a fully automated and high - capacity production line is necessary.
Different oil types also require different production line configurations. For example, processing palm oil requires a different pressing temperature and pressure compared to soybean oil. Additionally, the size of your production site is another important factor. Our technical support team can provide customized service to help you choose the most suitable production line according to your specific requirements.
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