In the era of modern agricultural intelligence, the integration of advanced technologies has become a key factor in enhancing the efficiency and competitiveness of palm kernel oil production. The PLC (Programmable Logic Controller) automation system, in particular, has emerged as a game - changer in this field. QI'E Group's 20tph palm kernel oil production line equipped with a state - of - the - art PLC automation system is a prime example of this technological advancement.
The PLC automation system in QI'E Group's production line offers several core advantages. Firstly, it provides real - time monitoring and control of the entire production process. With sensors placed at key points, the system can collect data on parameters such as temperature, pressure, and flow rate. For instance, it can maintain the optimal temperature of 120 - 130°C during the oil extraction process, which is crucial for ensuring high - quality palm kernel oil production. This level of precision control reduces human error and improves product consistency.
The system also features high - speed data processing capabilities. It can analyze large amounts of data in a short time and make immediate adjustments to the production process. This results in a significant increase in production efficiency. On average, the 20tph production line can operate at an efficiency rate of over 90%, which is much higher than traditional production lines.
The palm kernel oil production line has specific basic parameters. It has a power consumption of approximately 150 - 200 kW, which is relatively low considering its high production capacity. The core components of the line include the PLC controller, high - precision sensors, and advanced actuators. The PLC controller acts as the brain of the system, coordinating the operation of all components. The sensors provide accurate data, and the actuators execute the control commands issued by the PLC.
One of the significant features of this production line is its customization. QI'E Group can customize the system according to the specific needs of different customers. For example, for customers with limited space, the company can design a more compact production line layout without sacrificing production capacity.
The production line supports multiple operation modes, including automatic, semi - automatic, and manual modes. In automatic mode, the PLC system controls the entire production process from raw material input to finished product output. This mode is ideal for large - scale, continuous production. In semi - automatic mode, operators can intervene in some parts of the process, which is useful for process optimization and maintenance. Manual mode allows operators to have full control over the production line, which is often used during the start - up and shutdown processes.
Thanks to the intelligent control of the PLC system, the production line can achieve a high - capacity output. It can process up to 20 tons of palm kernels per hour, which significantly improves the overall production efficiency of the farm.
Across different regions such as Asia, Africa, and South America, the PLC - automated palm kernel oil production line has brought substantial benefits to customers. In Asia, a large - scale palm farm reduced its production cost by 20% after installing QI'E Group's production line. The improved efficiency also led to an increase in product quality, which helped the farm gain a larger market share.
In Africa, a medium - sized palm processing plant increased its production capacity by 30% within three months of using the new production line. The plant was able to meet the growing market demand and improve its profitability.
In South America, a family - owned palm farm improved its overall management efficiency. The real - time monitoring provided by the PLC system allowed the farm owner to make informed decisions quickly, resulting in a more streamlined production process.
QI'E Group provides full - lifecycle support services for its customers. From the initial design and installation to commissioning and after - sales training, the company ensures that customers can make the most of the production line. The company's technical team can provide on - site installation and debugging services, and also offer regular maintenance and repair services. In addition, they provide training programs for customers' operators to ensure they are proficient in operating the PLC automation system.
In conclusion, the PLC automation system in QI'E Group's palm kernel oil production line offers significant technical advantages and commercial value. It not only improves production efficiency and product quality but also provides comprehensive support services. If you are looking to upgrade your palm kernel oil production, contact us today to learn more about how our solution can benefit your business! Do you have similar requirements in your industry? Share your specific scenario with us, and we'll send you 3 industry - specific solution cases.
