Soybean refined oil equipment plays a pivotal role in the food processing and oil production industries. The technical principle of this equipment is based on a series of physical and chemical processes to remove impurities, odors, and unwanted substances from crude soybean oil, thereby improving the quality and stability of the final product.
The core processes mainly include degumming, neutralization, bleaching, and deodorization. Degumming removes phosphatides and other gummy substances from the crude oil. For example, a well - designed degumming process can reduce the phosphatide content from about 1% - 3% in crude oil to less than 0.03%. Neutralization is used to remove free fatty acids, which can be reduced from around 0.5% - 2% to less than 0.05%. Bleaching is crucial for removing pigments, and it can effectively reduce the color value of the oil. Deodorization eliminates volatile odorous compounds, ensuring the oil has a pure and pleasant taste.
There are two main types of soybean refined oil equipment: batch refining machines and continuous refining machines. Each type has its own applicable scenarios, advantages, and disadvantages.
| Equipment Type | Applicable Scenarios | Advantages | Disadvantages |
|---|---|---|---|
| Batch Refining Machines | Suitable for small - and medium - sized enterprises with relatively low production volume, usually less than 50 tons per day. | Low initial investment, flexible operation, and easy to adjust the production process according to different raw materials. | Lower production efficiency, higher labor intensity, and relatively higher energy consumption. For example, the energy consumption per ton of oil can be about 10% - 15% higher than that of continuous refining machines. |
| Continuous Refining Machines | Ideal for large - scale enterprises with high - volume production requirements, typically more than 100 tons per day. | High production efficiency, low labor intensity, and lower energy consumption. The energy consumption per ton of oil can be controlled at a relatively low level, about 80 - 100 kWh per ton. | High initial investment, complex operation and maintenance, and less flexibility in adjusting the production process. |
In practice, different - sized enterprises need to choose the appropriate equipment according to their production needs. For small - and medium - sized enterprises, a batch refining machine may be a more cost - effective choice. For instance, a small - scale food processing factory with a daily production of 20 tons of soybean oil can use a batch refining machine to start the business with a relatively low investment. They can gradually expand their production scale and upgrade their equipment as the market demand grows.
On the other hand, large - scale enterprises require high - efficiency and large - capacity continuous refining machines. A large oil production company with a daily output of 500 tons of soybean oil can significantly improve its production efficiency and product quality by using a continuous refining machine, which helps to maintain a stable supply in the market and enhance its competitiveness.
When configuring soybean refined oil equipment, enterprises need to comprehensively consider capacity, cost, and quality requirements. If an enterprise aims to produce high - quality refined oil with a large capacity, a continuous refining machine with advanced technology should be selected. Although the initial investment is high, in the long run, it can reduce production costs and improve product quality, thereby enhancing market competitiveness.
If cost control is the primary concern, especially for start - up enterprises, a batch refining machine can be a good option. However, it is necessary to ensure that the equipment can meet the basic quality requirements of the product.
Regular equipment maintenance is crucial for ensuring the stable operation and long - term performance of soybean refined oil equipment. Enterprises should establish a scientific maintenance plan, including regular cleaning, inspection, and replacement of vulnerable parts. For example, the filter elements in the bleaching process should be replaced regularly to ensure the bleaching effect.
To improve the operation efficiency of the equipment, enterprises can also introduce advanced automation control systems. These systems can precisely control the process parameters, such as temperature, pressure, and flow rate, thereby improving product quality and production efficiency.
Investing in high - quality soybean refined oil equipment can significantly improve your production efficiency, product quality, and market competitiveness. If you are interested in our products, please click the link below to learn more details and make a wise choice for your business.
Click Here to Explore Our Soybean Refined Oil Equipment
